METSA INDUSTRIAL - BUSINESS SOLUTIONS FOR YOUR COMPANY
TCS MACHINES
• Automatic load the lamination pack into the mold
• Automatic system for aluminum dosing
• Casting system with automatic monitoring and diagnosis of each injection cycle
• Automatic ejection of runners and gates and discharge through motorized treadmills
• Identification of the rotor and heating of injection channels in automatic
• Finishing of internal and external diameter of the rotor
• Automatic system for dimensional control of the rotor
• Systems thermal shock of the rotor to increase the electrical efficiency (eg, cooling in water or air)
• Automatic system for controlling the electrical performance of the rotor
• Automatic system for unloading and palletizing the rotor
• machine for form and align the lamination packs
• machine to prepare the lamination packs, including a double slope, in the mandrel
• machine equipped with a automatic dosing oven of 1200 kg capacity, feeded by two melting furnaces. A fully automatic sequence includes the melting of the aluminum, transfer, dosing and injection. The accuracy in the vertical injection phase is guaranteed by a servo valve
• machines that automatically removes the process mandrel and insert the final shaft
• full handling system, cranes and monorails to move the package of laminations and rotors through the various stations of the installation
• a computerized control system with temperature control at all critical points of the cell and software to diagnose alarms and anomalies